Technology

Initial Start Up Pilot Plant

Initial Start Up Pilot Plant
  • For initial startup we are focusing on plastic waste
  • Solid plastic waste fed in to the shredding machine to convert into small pieces
  • That small pieces of plastic waste fed directly to the reactor
  • After that our catalyst - "MACT™" (Maximum Absorption by Transformation) added to the rector
  • The reactor with anchor type agitator used to mix the small piece of the plastic waste and catalyst and heated up to 200°C for 20-30 minutes to melt it and convert into the fuel
  • That fuel will be tested by Gujarat Pollution Control Board (GPCB) and Central Pollution Control Board (CPCB)
  • Converting plastic waste to the fuel including all the testing permissions and trial run procedures will be done by Dr. Devang Gandhi with the support of Mr. Kirti Sethna
  • Once the testing of the fuel is completed, then it will be used for the combustion in the boiler and generate the data for the result
  • After successful completion of pilot plant, we can move further for full scale plant

Municipal Solid Waste - Treatment Making - Pallets/Briquettes

Municipal Solid Waste - Treatment Making - Pallets/Briquettes
  • We have developed our chemistry in which catalyst creates under pressure, combustion of sulphure to convert sulphure in maximize to absorb or absorb in fuels ashes and it will reduce toxic SOx, CO, NOx, dioxine and furans
  • Our patented "MACT™" (Maximum Absorption by Transformation) technology for combustion of plastic polymer for not to emission of toxic gases
  • Dioxine and furans directly converted in to CO2

Methodology of Experiment

  • The experiment was conducted on terrace, first selected two plastic tub (22cm width and 22cm length) and kept under the sunlight on terrace pole and given the name on first tub A1 KLTPS (Treated) and on second tub given the name B2 KLTPS (Untreated)
  • Then weighted 3 kg sand pebbles + sandy soil and filling in A1 tub and again weighted 3 kg sand pebbles + sandy soil filled in B2 tub (Sand pebbles and sandy soil are both used for salinity of sample)
  • Then kept a polyester filter media cloth size (28cm width and 28cm length) covered on both tubs on sand pebbles + sandy soil mix
  • Then weight 6 kg WTPS fly ash and filled in A1 KLTPS (Treated) tub and again weighted 6 kg fly ash and fill in tub B2 KLTPS (Untreated)
  • Take a blank sample of fly ash for comparison with treated and untreated fly ash
  • At first day A1 KLTPS (Treated) and B2 KLTPS (Untreated) both are treated with our formulation and with the help of photon this project is worked. Then in afternoon after evaporation or as per need water apply in both tub tap water 1 lit. and evening time kept tubs in shade
  • Third day in the morning check the appearance of both treated fly ashes and take 100gm samples from both tubs and given name and date
  • Fourth, fifth and sixth day only applied water and taken sample from both the tubs
  • On last day bacterial fermentation or soil conversing smell came out from A1 KLPTS tub. The A1 tub sample has changed into soil brown colored and minor lumps made. While tub B2 has changed color into slightly dark brown to as like original fly ash
  • After taken a sample whole sample remove from both tubs and cloth taken for heavy metal and sand and sandy soil mixture taken for salinity. After completion of this experiment we have go for its fertility experiment

What are Algae?

Algae are a large and diverse group of simple, typically autotrophic organisms, ranging from unicellular to multi-cellular forms. There are more than 300,000 algal species are known and studied. Algae can be found growing anywhere, say in water (fresh and marine), in soil, on plants, also on your painted houses. The growth requirement of algae are very simple and make their food through photosynthesis using carbon dioxide form air, water and light energy form sunlight. Algae have an extraordinary potential for cultivation as energy crops. They can be cultivated under difficult agro-climatic conditions and are able to produce a wide range of commercially interesting byproducts such as fats, oils, sugars and functional bioactive compounds. As a group, they are of particular interest in the development of future renewable energy scenarios. Certain species of algae are effective in the production of hydrogen and oxygen through the process of bio-photolysis while others naturally make and store hydrocarbons which are suitable for direct use as high-energy liquid fuels.

Algae
  • Simple plants
  • Most live in water
  • Make food by photosynthesis
    • Capture light energy
    • Convert CO2 to sugar, lipids and oil
  • Use lipids and oils to help float in water
  • Size from small, single-celled species to complex multi-cellular species
Types of Algae
  • Green Algae
  • Blue Green Algae
  • Brown Algae
  • Red Algae
  • Diatoms
Uses of Algae

Biodiesel from algae:

  • Algae are easy to grow
  • Can produce a high yield of oil
  • Oil can be processed into biodiesel
  • Help to solve dependence on fossil fuels
  • Can be better for the earth

Algal biomass can also serve as a good raw material for following:

  • Whole-cell dietary supplement
  • Source of polyunsaturated fatty acids (Omega-3 Fatty Acids)
  • Source of carotenoids (Beta-Carotenes and Astaxanthin)
  • Animal feed
  • Fish meal
  • In cosmetics industry

What is biofuel?

Biofuel is the product you get when a vegetable oil or animal fat is chemically reacted with an alcohol to produce a new compound that is known as a fatty acid alkyl ester. Biofuel is a natural and renewable domestic fuel alternative for fossil fuels derived from crude. At present most of the biofuel is made from vegetable oils, mostly from soya, corn even jatropha. It contains no petroleum, is nontoxic and biodegradable.

Since the raw material currently used for making biofuel are normal agricultural crops and require vast and fertile land, in long term use of these raw materials may not be feasible as it may change and affect the normal food supply for humans. So algae are being considered as the easy and uninterrupted source for manufacturing of biofuel. As the growth require of algae are very simple and they can grow in any water like sea water or brackish water or even in treated waste effluent water.

The process of producing a biofuel from hydrocarbons extracted from algae oils is a relatively simple process that has been proven over many years. The growing of algae for oils/hydrocarbons is a well known process and the production of more or less oil is a function of the selection and feeding of the specific strain of algae.

The finished product, biodiesel, is an environmentally friendly, renewable fuel with little or no noxious gas release during the process of combustion. The production of biodiesel requires one eighth of the energy required to produce ethanol and is usable in its undiluted state. The demand for biodiesel for use in all sectors now serviced by petroleum based fuels is projected to grow at an exponential rate.